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Street Rodder Road Tour–New Metal

Street Rodder Road Tour by Honest Charley Garage

So, if you’ve been following along, you know that we’re up to our ears in rust with this ’51 Ford. Luckily, Dennis Carpenter offers replacement panels, but we’ll still have to fill some gaps with hand-fabricated patch panels. The first step in making this shoebox Ford solid is installing new floor pans and rocker panels.

The new pans and rocker panels give the body a lot more rigidity, but we have plenty of bracing inside the body to keep it from flexing while all of the sheet metal is gutted out. The new panels fit well, but required a great deal of finesse to get them perfect. We used a Millermatic 211 Auto-Set MIG welder for the floor pans and rockers, and it worked out great, even with the somewhat crusty steel left behind on our ’51 Ford project. After lots of careful measuring and massaging, we tack-welded the panels and then finished the welding chores with the MIG. We left a few areas tacked, because we have plans to do a couple modifications to the body mounts, as well as a custom transmission tunnel. We’ll cover that stuff next time. For now, let’s take a look at some new sheet metal!

 

 

Street Rodder Road Tour by Honest Charley Garage

Miller is a sponsor of the Street Rodder Road Tour, and sent us a bunch of brand new equipment, including MIG welders, a TIG machine and a Plasma Cutter! We’ll definitely put this stuff to use!

Street Rodder Road Tour by Honest Charley Garage

All of the body mount floor supports need to be replaced. We’ll get them from Dennis Carpenter.

Street Rodder Road Tour by Honest Charley Garage

Some of the areas had to get special attention with hand-fabricated patch panels, because aftermarket panels are not available. Such is the case with the front corner of the body, where the rocker panel meets the hinge post at the bottom of the cowl.

Street Rodder Road Tour by Honest Charley Garage

Delton making sparks!

Street Rodder Road Tour by Honest Charley Garage

Gerry Burger is the photographer and writer in charge of the Street Rodder Road Tour articles, and stops by the shop often to get new pictures of the project. If the name seems familiar, Gerry is the guy who created “Rodder’s Digest” magazine back in the ’80s.

Street Rodder Road Tour by Honest Charley Garage

With the main areas of the floor pans removed, we can do the finish work on the floor pans and fit them to the body. We left the stock transmission tunnel for a reference point, but it will ultimately be replaced with a custom piece to clear the new transmission.

Street Rodder Road Tour by Honest Charley Garage

We keep the rendering close by for motivation. Looks like we have a lot of work ahead of us!

Street Rodder Road Tour by Honest Charley Garage

Using a metal brake, we can flange the floor pans, to make for super strong mounting surfaces for the trans tunnel.

Street Rodder Road Tour by Honest Charley Garage

After a couple hours of work, the passenger side floor pan is ready for installation. Let’s get that Millermatic 211 fired up!

Street Rodder Road Tour by Honest Charley Garage

Stare at the pretty blue light long enough and you’ll be thankful for the auto-dim welding helmet. Richard MIG’s a couple of filler panels to the rear floor area, to tie into the new pans.

Street Rodder Road Tour by Honest Charley Garage

The new rockers and floor pans from Dennis Carpenter are in place and we’re ready to move on. We’re waiting on our transmission to arrive, before we can proceed with the tunnel. Tune in next week to learn how to channel a ’51 Ford without cutting up the floor pans.

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